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Optical Quilt Packaging

Optical Quilt Packaging (OQP) is a scheme for chip-to-chip optical integration that will allow for direct optical interconnects (i.e., without external waveguides) between semiconductor optical sources, on-chip beam- combining optics, optical waveguides, and detectors.


On-chip optical sensors are compact platforms for sensitive, low-cost monitoring of biological and chemical species in real time by measuring changes in light that interacts with the analyte on a chip. Mid-infrared (MIR) sensors could play a vital role in biological and chemical sensing because many relevant molecules exhibit strong vibrational resonance in the MIR spectrum of λ~3-14 µm. Quantum cascade lasers (QCL) are a common source of MIR. As QCL is a very expensive platform to build the sensor (with source, interaction medium, and detector), there is a greater need to build the sensors with discrete material source, interaction medium and detector. To realize such a scheme a high-efficiency, low-cost inter-chip optical coupling technique is required.


Chip-to-chip optical integration via Optical Quilt Packaging allows for direct optical interconnects between semiconductor optical sources, on-chip beam-combining optics, optical waveguides, and detectors. In Optical Quilt Packaging waveguides of separate substrates are aligned with sub-micron accuracy by protruding, lithographically-defined interdigitated copper nodules on the side of the chip. The technique inherently provides extremely wide spectral coverage with sources ranging from the visible, infrared, and mid-infrared. At the same time it presents the scope to design separately optimized optical sources, interaction mediums, and detectors preferred for enhanced performance on chip mid-infrared optical sensing. It is possible to combine optical waveguide chips made with both Si/Ge and III-IV materials into a single heterogeneous platform using OQP using conventional fabrication processes.


Please see the published results.


Tahsin Ahmed, Thomas Butler, Aamir A. Khan, Jason M. Kulick, Gary H. Bernstein, Anthony J. Hoffman, and Scott S. Howard, “FDTD modeling of chip-to-chip waveguide coupling via optical quilt packaging,” Proc. SPIE 8844, Optical System Alignment, Tolerancing, and Verification VII, 88440C (September 10, 2013).


projects/optical_quilt_packaging.txt · Last modified: 2014/06/04 13:57 by thowe